🔥 Welding in Steel Fabrication: Choosing the Right Process
1️⃣ SMAW (Stick Welding)
Best for: On-site repairs & fieldwork
Pros: Portable, versatile—works outdoors and in challenging conditions
Cons: Slower pace, frequent electrode changes
2️⃣ GMAW (MIG Welding)
Best for: Shop fabrication, thin-to-medium steel
Pros: Fast, clean, minimal slag
Cons: Requires shielding gas; less effective in windy environments
3️⃣ FCAW (Flux-Cored Arc Welding)
Best for: Heavy steel sections, outdoor jobs
Pros: High deposition rate; works with or without shielding gas
Cons: More spatter—extra cleanup needed
4️⃣ SAW (Submerged Arc Welding)
Best for: Long, straight seams like beams and plates
Pros: High speed and deep penetration
Cons: Only works in flat/horizontal positions
5️⃣ GTAW (TIG Welding)
Best for: Precision work, thin materials
Pros: Clean, high-quality welds
Cons: Slow and requires high skill levels
6️⃣ ESW/EGW (Electroslag/Electrogas Welding)
Best for: Thick vertical sections (columns, girders)
Pros: Capable of single-pass welds on thick materials
Cons: Specialized equipment; high heat
